Our Techonology
Nano-Injection Molding
What is Nano-injection Molding?
Nano-injection molding is a precision manufacturing process capable of replicating ultra-fine features and patterns (typically below 1 micron) on three-dimensional plastic parts. This advanced molding technique enables the creation of intricate microstructures and nanostructures directly on a polymer’s surface.
Nano-injection molding overcomes the resolution limitations of traditional injection molding and 3D printing. These patterned polymer components are used in various applications, including high-density microarrays for rapid medical diagnostics, precision microlens arrays for advanced optical systems, and complex microfluidic devices for lab-on-a-chip technology.
How Nano-Injection Molding Works
Our nano-injection molding process produces plastic components with micro and nanometer-scale patterned surfaces. This precision is achieved using mold inserts created with advanced techniques like:
Lithography
Plasma Etching
Laser Ablation
Electroforming
Micro-edm
These high-resolution inserts are made from durable hybrid nickel-steel and nickel-shim materials. The molded patterns significantly enhance our plastic products’ optical and mechanical properties. Additional functional and optical coatings can further improve the component performance.
Our facilities
Our state-of-the-art cleanrooms, equipped with cutting-edge nano and micro molding and coating systems, are designed to meet our customers’ stringent requirements.
The Winovus Advantage: Value Proposition of nano-injection molding
Price Competitive
Nano-injection molding offers a cost-effective alternative to nanoimprinted silicon and glass, allowing for integrated functionality on molded plastic parts at a lower price point.
Material Flexibility
We work with a wide range of polymers, including PC, PMMA, COC/COP, PS, ABS, and more, to meet the specific requirements of your application.
Rapid Scalability
We optimise molding manufacturing for high-volume production of 3-D plastic with micro and nanometer structures.
Reduced Complexity
Micro and nanometer scale features improve the functionality of plastic surfaces. Nanoscale injection molding simplifies assembly by integrating added functions into a single plastic component.
Nano-Injection Molding Applications
Examples of Nano-Injection Molding Application and Markets
Microarrays
Microlens Arrays (MLA)
Sensors
Anti-reflective Optics
Microfluidic and Lab-on-a-Chip Devices
Diffractive Optics and Gratings
Virtual & Augmented Reality Optics
Surface Relief Gratings
Medical Equipment & Biotech Optics
Cell-Culture Plasticware
Patterned Petri Dish
Microfilters
Diagnostic Instruments
Superhydrop-hobic Lens Covers
Tailored Nanopatterning Solutions for Your Innovation
From prototypes to production, Winovus delivers cutting-edge nanomanufacturing services. Elevate your project with our expertise.